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Technical Paper

Effect of Biodiesel and its Blends on Particulate Emissions from HSDI Diesel Engine

2010-04-12
2010-01-0798
The effect of biodiesel on the Particulate emissions is gaining significant attention particularly with the drive for the use of alternative fuels. The particulate matter (PM), especially having a diameter less than 50 nm called the Nanoparticles or Nucleation mode particles (NMPs), has been raising concerns about its effect on human health. To better understand the effect of biodiesel and its blends on particulate emissions, steady state tests were conducted on a small-bore single-cylinder high-speed direct-injection research diesel engine. The engine was fueled with Ultra-Low Sulfur Diesel (ULSD or B-00), a blend of 20% soy-derived biodiesel and 80% ULSD on volumetric basis (B-20), B-40, B-60, B-80 and 100% soy-derived biodiesel (B-100), equipped with a common rail injection system, EGR and swirl control systems at a load of 5 bar IMEP and constant engine speed of 1500 rpm.
Technical Paper

Near-Nozzle Structure of Diesel Sprays Affected by Internal Geometry of Injector Nozzle: Visualized by Single-Shot X-ray Imaging

2010-04-12
2010-01-0877
By taking advantage of high-intensity and high-brilliance x-ray beams available at the Advanced Photon Source (APS), ultrafast (150 ps) propagation-based phase-enhanced imaging was developed to visualize high-pressure high-speed diesel sprays in the optically dense near-nozzle region. The sub-ns temporal and μm spatial resolution allows us to capture the morphology of the high-speed fuel sprays traveling at 500 m/s with a negligible motion blur. Both quality and quantitative information about the spray feature can be readily obtained. In the experiment, two types of single-hole nozzles have been used, one with a hydroground orifice inlet and the other with a sharp one. Within 3 mm from the nozzle, the sprays from these nozzles behave differently, ranging from laminar flow with surface instability waves to turbulent flow. The sprays are correlated with the nozzle internal geometry, which provides practical information for both nozzle design and supporting numerical simulation models.
Technical Paper

Effects of B20 Fuel and Catalyst Entrance Section Length on the Performance of UREA SCR in a Light-Duty Diesel Engine

2010-04-12
2010-01-1173
The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.
Technical Paper

Experimental and Computational Analysis of Impact of Self Recirculation Casing Treatment on Turbocharger Compressor

2010-04-12
2010-01-1224
Self recirculation casing treatment has been showed to be an effective technique to extend the flow range of the compressor. However, the mechanism of its surge extension on turbocharger compressor is less understood. Investigation and comparison of internal flow filed will help to understand its impact on the compressor performance. In present study, experimentally validated CFD analysis was employed to study the mechanism of surge extension on the turbocharger compressor. Firstly a turbocharger compressor with replaceable inserts near the shroud of the impeller inlet was designed so that the overall performance of the compressor with and without self recirculation casing treatment could be tested and compared. Two different self recirculation casing treatments had been tested: one is conventional self recirculation casing treatment and the other one has deswirl vanes inside the casing treatment passage.
Technical Paper

Temperature Effect on Performance of a Commercial Fuel Filter for Biodiesel Blends with ULSD

2010-04-12
2010-01-0473
Biodiesel offers a potentially viable alternative fuel source for diesel automotive applications. However, biodiesel may present problems at colder temperatures due to the crystallization of fatty acid methyl esters and precipitation of other components, such as unreacted triglycerides and sterol glycosides in biodiesel. At lower temperatures, the fuel gels until it solidifies in the fuel lines, clogging the fuel filter, and shutting down the engine. A laboratory-based continuous loop fuel system was utilized to determine the flow properties at low temperatures of biodiesel in B100, B20, and B10 blends for soybean and choice white grease (pig fat) biodiesel fuel. The continuous loop fuel delivery system was designed to be similar to those that can be found in engines and vehicles currently in use, and provided a mechanical pump or an electric pump as a means to simulate systems found in the different types of vehicles.
Technical Paper

Performance, Durability, and Stability of a Power Generator Fueled with ULSD, S-8, JP-8, and Biodiesel

2010-04-12
2010-01-0636
The feasibility of using ultra low sulfur diesel (ULSD), synthetic paraffinic kerosene (S-8), military grade jet fuel (JP-8) and commercial B20 blend (20% v biodiesel in ULSD) in a power generator equipped with a compression ignition (CI) engine was investigated according to the MIL-STD-705C military specifications for engine-driven generator sets. Several properties of these fuels such as cetane number, lubricity, viscosity, cold flow properties, heat of combustion, distillation temperatures, and flash point, were evaluated. All fuels were tested for 240 hours at a stationary load of 30 kW (60% of full load) with no alteration to the engine calibrations. The brake specific fuel consumption (BSFC), brake thermal efficiency (BTE), frequency, and power of the generator using S-8, JP-8 and B20 were compared with the baseline fuel ULSD.
Technical Paper

Comparison between Combustion, Performance and Emission Characteristics of JP-8 and Ultra Low Sulfur Diesel Fuel in a Single Cylinder Diesel Engine

2010-04-12
2010-01-1123
JP-8 is an aviation turbine engine fuel recently introduced for use in military ground vehicle applications and generators which are mostly powered by diesel engines. Many of these engines are designed and developed for commercial use and need to be adapted for military applications. This requires more understanding of the auto- ignition and combustion characteristics of JP-8 under different engine operating conditions. This paper presents the results of a comparative analysis of an engine operation using JP-8 and ultra low sulfur diesel fuel (ULSD). Experiments were conducted on 0.42 liter single cylinder, high speed direct injection (HSDI) diesel engine equipped with a common rail injection system. The results indicate that the distillation properties of fuel have an effect on its vaporization rate. JP-8 evaporated faster and had shorter ignition delay as compared to ULSD. The fuel economy with JP-8 was better than ULSD.
Technical Paper

Ultrafast X-Ray Phase-Enhanced Microimaging for Visualizing Fuel Injection Process

2005-09-11
2005-24-093
Propagation-based and phase-enhanced x-ray imaging was developed as a unique metrology technique to visualize the internal structure of high-pressure fuel injection nozzles. We have visualized the microstructures inside 200-μm fuel injection nozzles in a 3-mm-thick steel housing using this novel technique. Furthermore, this new x-ray-based metrology technique has been used to directly study the highly transient needle motion in the nozzles in situ and in real-time, which is virtually impossible by any other means. The needle motion has been shown to have the most direct effect on the fuel jet structure and spray formation immediately outside of the nozzle. In addition, the spray cone-angle has been perfectly correlated with the numerically simulated fuel flow inside the nozzle due to the transient nature of the needle during the injection.
Technical Paper

Combustion and Emission Characteristics of a Small-Bore HSDI Diesel Engine in the Conventional and LTC Combustion Regimes

2005-09-11
2005-24-045
An experimental investigation was conducted on a small-bore, high-speed diesel engine to study the effect of different operating parameters on combustion and engine-out emissions in the conventional and low temperature regimes. For the conventional diesel combustion, the spray behavior is analyzed and a differentiation is made between the conditions in the small-bore and the larger bore quiescent chamber engines. The effects of the injection pressure, exhaust gas recirculation (EGR), injection timing and swirl ratio (SR) on combustion and engine-out emission are investigated. The trade-off between NOx and smoke, measured in Bosch smoke unit, (BSU), is investigated with a special attention to the low temperature combustion regime, (LTC). The results showed that the LTC regime could be reached at fairly high EGR rates under all the injection pressures investigated in this work. The margin for the variation in EGR was limited just before the misfiring EGR.
Technical Paper

The Influence of Surrogate Blood Vessels on the Impact Response of a Physical Model of the Brain

2004-11-01
2004-22-0012
Cerebral blood vessels are an integral part of the brain and may play a role in the response of the brain to impact. The purpose of this study was to quantify the effects of surrogate vessels on the deformation patterns of a physical model of the brain under various impact conditions. Silicone gel and tubing were used as surrogates for brain tissue and blood vessels, respectively. Two aluminum cylinders representing a coronal section of the brain were constructed. One cylinder was filled with silicone gel only, and the other was filled with silicone gel and silicone tubing arranged in the radial direction in the peripheral region. An array of markers was embedded in the gel in both cylinders to facilitate strain calculation via high-speed video analysis. Both cylinders were simultaneously subjected to a combination of linear and angular acceleration using a two-segment pendulum.
Technical Paper

Effect of EGR on Autoignition, Combustion, Regulated Emissions and Aldehydes in DI Diesel Engines

2002-03-04
2002-01-1153
In view of the new regulations for diesel engine emissions, EGR is used to reduce the NOx emissions. Diluting the charge with EGR affects the autoignition, combustion as well as the regulated and unregulated emissions of diesel engines, under different operating conditions. This paper presents the results of an investigation on the effect of EGR on the global activation energy and order of the autoignition reactions, premixed and mixing-controlled combustion fractions, the regulated (unburned hydrocarbons, NOx, CO and particulates), aldehydes, CO2 and HC speciation. The experiments were conducted on two different direct injection, four-stroke-cycle, single-cylinder diesel engines over a wide range of operating conditions and EGR ratios.
Technical Paper

Statistical Model and Simulation of Engine Torque and Speed Correlation

2001-09-24
2001-01-3686
Even under steady state operating conditions, the pressure variation in individual cylinders, and the corresponding gas-pressure torque are subjected to small random fluctuations from cycle to cycle. The gas-pressure torque of a cylinder may be expressed as a sum of harmonically variable components, each harmonic being affected by these fluctuations. A probabilistic model of the vector interpreting such a harmonic component is developed and used to determine the statistical parameters of the resultant random vector representing the corresponding harmonic order of the engine torque. At the low frequencies of the lowest harmonic orders of the engine torque the crankshaft behaves like a rigid body. This behavior permits to correlate the statistical parameters of the same harmonic components of the resultant torque and of the measured engine speed. This correlation is proved by experiments and used to identify faulty cylinders.
Technical Paper

Numerical Prediction and Validation of Fuel Spray Behavior in a Gasoline Direct-Injection Engine

2001-09-24
2001-01-3668
Analysis of flow field and charge distribution in a gasoline direct-injection (GDI) engine is performed by a modified version of the KIVA code. A particle-based spray model is proposed to simulate a swirl-type hollow-cone spray in a GDI engine. Spray droplets are assumed to be fully atomized and introduced at the sheet breakup locations as determined by experimental correlations and energy conservation. The effects of the fuel injection parameters such as spray cone angle and ambient pressure are examined for different injectors and injection conditions. Results show reasonable agreement with the measurements for penetration, dispersion, global shape, droplet velocity and size distribution by Phase Doppler Particle Anemometry(PDPA) in a constant-volume chamber. The test engine is a 4-stroke 4-valve optically accessible single-cylinder engine with a pent-roof head and tumble ports.
Technical Paper

A Faster Algorithm for the Calculation of the IMEP

2000-10-16
2000-01-2916
The Indicated Mean Effective Pressure (IMEP) is a very important engine parameter, giving significant information about the quality of the cycle that transforms heat into mechanical work. For this reason, modern data acquisition systems display, on line, the cylinder pressure variation together with the corresponding IMEP. The paper presents a very simple algorithm for the calculation of IMEP, based on the correlation between IMEP and the gas pressure torque. It was found that that the IMEP may be calculated by a very simple formula involving only two harmonic components of the cylinder pressure variation. The computation of the two harmonic components is very easily performed because it does not involve the calculation of an average pressure and the cylinder volume variation. The method was experimentally validated showing differences less than 0.2% with respect to the IMEP calculated by the traditional method.
Technical Paper

Exploration of the Contribution of the Start/Stop Transients in HEV Operation and Emissions

2000-08-21
2000-01-3086
The effects of the start/stop (S/S) transients on the Hybrid Electric Vehicle (HEV) operation and emissions are explored in this study. The frequency with which the engine starts and stops during an urban driving cycle is estimated by using the NREL's Advanced Vehicle Simulator software (ADVISOR). Furthermore, several tests were conducted on single-cylinder and multi-cylinder direct injection diesel engines in order to measure the cycle-resolved mole fractions of the hydrocarbons and nitric oxide exhaust emissions under frequent start/stop mode of operation. The frictional losses in engine in its entirety as well as in its components are also determined. In addition, the dynamic behavior of different high pressure fuel injection systems are investigated under the start and stop mode of operation.
Technical Paper

Friction Losses in Multi-Cylinder Diesel Engines

2000-03-06
2000-01-0921
This paper presents a global friction model of a diesel engine. The model accounts for the individual contributions of the main components of the mechanical losses and the influence of specific design and operating parameters on the mechanical losses. The main components considered in the model are: the piston-ring assembly, the valve train, the bearings and auxiliaries (injection pump, oil pump and coolant pump). For each of these components, the model was developed based on geometric parameters, operating conditions and the physics governing the friction. The individual models were assembled in a global friction model of a multicylinder diesel engine, and a computer code was developed to simulate the total mechanical losses of the engine. The experimental validation of the model was obtained by comparing the simulated crankshaft's speed variation with the instantaneous speed measured by a shaft encoder.
Technical Paper

Analysis and Reduction of Rattling in Power Transmission Systems

2000-03-06
2000-01-0032
Rattling in the inevitable clearances between engaging teeth of mechanical power transmission components, such as gears, gear couplings and clutches, etc., is becoming a more and more important issue, especially for automotive applications. An extensive research effort in this area is mostly dedicated to modeling of complex nonlinear processes that develop after the tooth separation occurs, or to experimental studies of these processes. The available abatement techniques for the rattling noise are expensive while not providing desirable noise reduction results. The paper presents a criterial condition for opening of clearances derived for a simplified model and clearly showing importance of various design parameters on possibility of commencement of the rattling process. Also, a novel rattling noise abatement technique is described, based on incorporating simple means for prolongation of the impact interactions between the co-impacting engaging teeth.
Technical Paper

Experimental Investigation of the Strains and Stresses in the Cylinder Block of a Marine Diesel Engine

2000-03-06
2000-01-0520
The cylinder block of a high-speed marine diesel engine is a complex structure subjected to a complex loading. The design optimization of the cylinder block requires a reliable Finite Element Model (FEM), capable to predict, with a reasonable accuracy, the actual strains and stresses. The experimental investigation presented in the paper is meant to provide the necessary information for a better estimation of the boundary conditions and the validation of the FEM of the cylinder block. In order to obtain an image of the stress field in the cylinder block, a system of 10 strain gauge rosettes have been placed at significant locations on the cylinder block. The temperature at the location of the rosettes was measured with an optical pyrometer and a method has been developed to calculate this temperature using the measured strain. A fairly good agreement was obtained between the measured and the calculated temperatures during the cooling of the engine.
Technical Paper

Direct Visualization of High Pressure Diesel Spray and Engine Combustion

1999-10-25
1999-01-3496
An experimental study was carried out to visualize the spray and combustion inside an AVL single-cylinder research diesel engine converted for optical access. The injection system was a hydraulically-amplified electronically-controlled unit injector capable of high injection pressure up to 180 MPa and injection rate shaping. The injection characteristics were carefully characterized with injection rate meter and with spray visualization in high-pressure chamber. The intake air was supplied by a compressor and heated with a 40kW electrical heater to simulate turbocharged intake condition. In addition to injection and cylinder pressure measurements, the experiment used 16-mm high-speed movie photography to directly visualize the global structures of the sprays and ignition process. The results showed that optically accessible engines provide very useful information for studying the diesel combustion conditions, which also provided a very critical test for diesel combustion models.
Technical Paper

Transient Flow and Pressure Characteristics Inside a Closed-Coupled Catalytic Converter

1998-10-19
982548
An experimental study was carried out to characterize the exhaust flow structure inside the closed-coupled catalytic converter, which is installed on a firing four-cylinder 12-valve passenger car gasoline engine. Simultaneous velocity and pressure measurements were taken using cycle-resolved Laser Doppler anemometer (LDA) technique and pressure transducer. A small fraction of titanium (IV) iso-propoxide was dissolved in gasoline to generate titanium dioxide during combustion as seeding particles for the LDA measurements. It was found that the velocity is highly fluctuating due to the pulsating nature of the engine exhaust flow, which strongly depends on the engine operating conditions and the measuring locations. The pressure oscillation is correlated with the transient exhaust flow characteristics. The main exhaust flow event from each cylinder can only be observed at the certain region in front of the monolith brick.
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